推荐回答(1个)
重机DDL-5550-6电脑缝纫机“E-7”故障与解决方法
“当手臂的刻点对齐飞轮的红点与白点之间时,通电后可长时间保持正常状态,前踩踏板,听到电机内有‘嘀嗒’声,发声的瞬间电机皮带轮被抱死,系统进入保护状态,晃示信息码为‘E—7’。当手臂的刻点不对齐飞轮的红点与白点之间时,通电2.5秒即可进入保护状态,显示信息为‘E7’,经互换试验,定针器及控制箱内的两块小电路板都正常,本人就上述现象请教过几位同行,都无法解决,特请教释疑。”
认识和理解“E-7”
首先,我们必须理解显示屏上出现的“E-7”表示什么?为什么会出现?理解了这类问题,今后在维修电子、电脑类缝制设备时,我们就能做到心里有底、得心应手。
显示屏上的“E-7”符号表示“机械锁定错误”,又叫“死点”,它是指该机在机械部分的某一方面出现了故障,缝制设备无法启动工作。错误锁定主要反应在两个方面:
一、缝纫机主轴不转动(或旋梭被断针、线等卡死,机头不能转动)。
二、电源电压异常。
在实际工作中,我们应从这两个方面深入下去,机械锁定错误往往表现为以下6种情况:①缝纫机故障;②电机故障;③外线电源电压异常故障;④电机控制电器的故障;⑤定针器故障;⑥控制箱的电路板故障。
“E-7”的产生原因与故障分析
缝纫机的故障与分析
正如读者所说的“当手臂的刻点不对齐飞轮的红点与白点之间时,通电2.5秒即可进入保护状态,显示信息码为‘E-7’”,这是比较典型的缝纫机主轴位置不对齐所产生的故障。因为两点不对准,该机的同步信号检测无法通过,被阻的检测信号马上反映到主电脑,为了保护设备的安全,该机马上自动关闭启动系统,同时在显示屏上发出“E-7”的机械锁定错误的信码,该机就无法启动了(死机)。只需两点对准,同步信号检测就会恢复正常。如机器的某部被卡住,手无法转动皮带轮,也会产生这类故障。
电机的故障与分析
开机设备正常,“前踩踏板(开关),听到电机内‘嘀嗒’一声,发声的瞬间电机皮带轮被抱死,系统进入保护状态,显示信息码为‘E-7’”。我们应该重点检查以下几个方面:
一、电机的开关打开后,进入电机的电源线、接头、插头、插座等是否有松动、假焊等,通电后线路是否畅通。
二、因该机有两种型号的电机,即二相三线220V和三相四线380V两种,检查电机是否掉相。
三、检查电机是否修理过,刹车系统安装得是否过紧、无间隙或间隙的空间太小,从而启动时被卡住一时带不动而造成“死机”。
四、检查电机、刹车系统是否灵活,启动电容是否烧坏等。因有的电机是电刷式的,还要检查电刷是否达到要求。
五、检查电机内的线圈是否达到要求,绝缘漆包线的绝缘系统是不是已被烧坏。例如电风扇,若通电后只嗡嗡叫但不转动,只须用手轻轻一拨风叶,电风扇就能转动了。但对于电脑缝制设备来说,只要电机绝缘系统达不到要求,设备就会自动关闭一切工作系统,即死机。
六、修理后的电机的定子安装得是否当边,若不当边,S·N极的磁场切割达不到要求,从而造成机器锁定错误故障。
外线电源电压异常的故障与分析
若外线电源进线的电压过高或过低,电脑设备也会在显示“E-7”后自动锁机。若三相四线的三相电流不平衡,也同样导致锁机。
电机控制电器的故障与分析
一、脚踏控制器的插头、线路等是否通畅、正常。
二、电机上的一小块电路板是否达到要求或被软击穿。软击穿,就是说电气元件虽已部分损伤,但还能用,工作时往往出现无力作功,一般较难发现。
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