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高压开关柜、成套低压配电柜及动力开关柜安装一、工艺流程二、材料供应及注意事项本工程高压开关柜型号为KYN28,共14面,其中断路器柜9面,电压互感器柜4面,翻线柜1面。本工程中所有低压配电柜按设计要求均选用GCS型,共计38面。其中电容柜6面。此型配电柜结构紧凑,防护性能强。产品订货应选用原两部定点认证厂家,设备订货宜按排在具备安装条件时到货,设备进场后,应存放在现场设备库内,邀请甲方共同进行开箱检查,制造厂的技术文件应齐全,型号、规格应符合设计要求,附件备件齐全。柜体外观应无损伤及变形,油漆完整无损,柜内部电器装置及元件、绝缘瓷件齐全,无损伤及裂纹等缺陷。三、安装前准备在安装前先落实土建如下工作是否已经完成:(一)、屋顶、楼板是否已施工完成,屋面、地面是否有渗漏现象;(二)、配电房、设备房的室内装饰工程是否已全面完成;(三)、各类预埋件是否已安装完成,是否符合设备安装条件;(四)、房间门窗是否安装完成;(五)、设备安装开始后不能再进行施工的其它工序是否全部完成。高低压柜安装时,用叉车沿地下一层汽车坡道运到变配电室的最近距离后,改用人工倒链倒运,动力柜可用人力搬运,搬运过程中要固定牢靠,以防受力不均,柜体变形或损坏部件。五、基础型钢制作安装根据图纸要求,柜成排排列,安装在基础型钢上,配电室选用槽10的型钢。制作时先将有弯的槽钢矫平矫直,再按图纸要求预制加工好基础型钢,并进行除锈。基础型钢制好后,按图纸所标位置配合土建工程进行预埋。安装基础槽钢时,应用水平尺找平、找正。基础槽钢安装的不平直度及水平度,每米长时应小于1mm,全长时应小于5mm。埋设的配电柜的基础槽钢应做良好的接地。根据设计要求接地扁钢,两端分别与接地网进行焊接,焊接面为扁钢宽度的2倍。槽钢上安装柜体,柜找正时,柜与槽钢之间采用0.5mm铁片进行调整,但每处垫片最多不能超过3片。找平找正后,应盘面一致,排列整齐,柜与柜之间与柜体与侧挡板均应用螺栓拧紧,柜之间接缝处的缝隙应小于2mm 柜基础槽钢的顶部与侧面接缝处的允许安装偏差如表:项 目 允 许偏 差(mm) 检 验方 法1 基 础型 钢 顶部平直度 每米(全长) 1(5) 各抽查5处。拉吊线尺量或用塞尺测量。每项各检测一点2 侧面平直度 每米(全长) 1(5) 3 柜盘安装 每米垂直度 1.5 4 盘顶垂直度 相邻两盘 2 成排 5 5 盘面平整度 相邻两盘 1 成排 5 6 盘间接缝 2 柜的接地应牢固良好。每台柜宜单独与基础型钢做接地连接,每台柜从后面左下部的基础型钢侧面焊上鼻子,用不小于6mm2铜导线与柜上的接地端子连接牢固。各柜之间采用母线连接,母线矫正、下料、加工、安装涂色刷油等均采用规范要求。配电柜就位后一律采用螺栓与基础槽钢压接固定,严禁直接焊接。配电柜单独排列或成排排列时,其垂直度、水平度偏差以及盘面偏差和盘柜间接缝的总体偏差应满足下表要求:序 号 项 目 允许偏差(mm)1 垂直度(每米) <1.52 水平度 相邻两盘顶部 <2 成排盘顶部 <53 盘面偏差 相邻两盘边 <1 成排盘面 <54 盘 间 接 缝 <2本工程中所有的配电柜内均分设工作零母排(N)及保护零母排(PE)以便分别压接工作零线、保护零线,配电柜的门不论门上是否有电器元件一律采用黄、绿双色软线与柜内PE母排连接。六、注意事项本工程选用GCS型抽屉式低压配电柜。在柜体安装前应注意检查以下各点,以保证使用要求:(一)、抽屉推拉应灵活轻便,无卡阻、碰撞现象,同种规格的抽屉之间能灵活互换。(二)、抽屉的机械联锁及电气联锁装置应动作正确可靠,在断路器分闸后隔离开关才能分开。(三)、动触头与静触头的中心线应一致,触头接触紧密,以保证大电流通过触头不会过热。同时,抽屉与柜体间的二次回路连接插件亦能保持良好的接触。(四)、抽屉与柜体间的接触及柜体与框架间的接触应良好,抽屉与柜体间接地触头应紧密。当抽屉推入时,接地触头应比主触头先接触闭合,拉出时则相反。低压配电柜的订货安装应综合考虑与外部设备的连接,如与封闭式母线、电缆桥架的连接等,柜内预留的连接铜排相序应与母线槽相配合,相间距一致,电缆进入柜内与柜体之间的密封处理一律采用宝塔型橡胶密封圈,并在进入柜
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