刃具钢都有哪些分类?

2025-03-26 04:22:46
推荐回答(1个)
回答1:

刃具钢的分类:
一、碳素刃具钢
常用的碳素刃具钢有T7A、T8A、T10A、T12A等,其碳含量通常在wc0.65%-1.3%范围内。因其生产成本低,冷、热加工工艺性能好,热处理工艺(淬火+低温回火)简单,热处理后有相当高的硬度(58-64HRC),切削热不大(锉刀、刨刀多采用T12(A)、T13(A)钢;要求较高硬度和一定韧性的工具如小钻头、丝锥、低速车刀等多采用T9~T11(A)钢等。碳素刃具钢的缺点是淬透性低、回火稳定性小,红硬性差。因此,碳素刃具钢只能用于制造手用工具、低速及小走刀量的机用刀具。碳素刃具钢淬火时需用水冷,形状复杂的工具易于淬火变形,开裂危险性大等。当对刃具性能要求较高时,就必须采用合金刃具钢。
二、低合金刃具钢
为克服碳素刃具钢的缺点,在此基础上加入适量的合金元素(w(Me)第一:化学成分特点
1、高碳量(w(C)=0.75%~1.5%)。形成适量碳化物,同时保证钢淬火回火后获得高硬度和高耐磨性。
2、合金化原则。Cr、W、Mo、V等较强碳化物形成元素在钢中形成合金渗碳体和特殊碳化物,用以提高钢的硬度和耐磨性,并可细化晶粒,提高强度;合金元素Cr、Mn、Si等则主要是提高钢的淬透性,强化铁素体。
第二:热变形加工及热处理特点
1、锻造或轧制。应反复进行锻造或轧制,以破碎碳化物网,并使碳化物细小、均匀分布于基体之中。
2、预先热处理。球化退火,所得组织为粒状珠光体。
3、最终热处理。淬火加低温回火。其热处理后显微组织为粒状(碳化物+回火马氏体+残余奥氏体)。低合金刃具钢的热处理过程基本与碳素刃具钢相同,所不同的是低合金刃具钢大部分采用油淬,工件淬火变形小,淬裂倾向低。
常用的低合金刃具钢为9SiCr,该钢淬透性很高,Φ40~50mm的工具可在油中淬透,淬、回火后的硬度在60HRC以上。和碳素刃具钢相比,在相同的回火硬度下,9SiCr的回火温度可提高100℃以上,故切削寿命提高10%-30%。此外,9SiCr钢的渗碳体分布较均匀,可用于制造板牙、丝锥、搓丝板等精度及耐磨性要求较高的薄刃刀具。但该钢脱碳倾向较大,退火硬度较高,切削加工性差。
9SiCr钢圆板牙淬火回火工艺:
CrWMn钢是一种微变形钢,具有高淬透性、高硬度和高耐磨性。由于该钢残余奥氏体较多,可抵消马氏体相变所引起的体积膨胀,故淬火变形小,因此该钢适于制造截面较大、要求耐磨和淬火变形小的刃具,如板牙、拉刀、长丝锥、长铰刀等。一些精密量具(如游标卡尺、块规等)和形状复杂的冷作模具也常使用该钢种。低合金刃具钢红硬性虽比碳素刃具钢有所提高,但其工作温度不能超过250~300℃,否则硬度下降,使刃具丧失切削能力,它只能用于制造低速切削且耐磨性要求较高的刨刀、铣刀、板牙、丝锥、钻头等刃具。
刃具钢在淬火前还是用刃具钢来切削的,在切削前的时候会有一个球化退火的热处理,这个时候钢的硬度是很低的,是可以被普通的刀具切削的。淬火后硬度就高了,就是使用磨削的方法了。要是其他的非金属切削的方法就和普通的钢材是一样的了。

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